Airvalanta extraction plant

Name: Airvalanta extraction plant
Brand: Mech O Tech LLP
Price: 7500000 INR
Availability: InStock

7500000 INR/Piece

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Product Details:

Product Type Extraction Plant
General Use Industrial essential oil extraction, herbal extraction, food and chemical processing
Material Stainless Steel (SS 304/316)
Capacity 1000-5000 L per batch (customizable)
Type Automatic Continuous Extraction Plant
Weight (kg) 4800-9000 Kg (depending on capacity)
Computerized Yes
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Airvalanta extraction plant Price And Quantity

Price 7500000 INR/Piece
Minimum Order Quantity 1 Piece

Airvalanta extraction plant Product Specifications

Dimension (L*W*H) 8.5 x 3.5 x 4.2 m (customizable)
General Use Industrial essential oil extraction, herbal extraction, food and chemical processing
Motor Electric Motor, 5-25 HP (according to plant size)
Computerized Yes
Voltage 380 - 440 V
Color Silver
Automatic Yes
Type Automatic Continuous Extraction Plant
Feature High Extraction Efficiency, User Friendly Operation, Low Energy Consumption
Capacity 1000-5000 L per batch (customizable)
Control System PLC Based Control Panel
Material Stainless Steel (SS 304/316)
Product Type Extraction Plant
Weight (kg) 4800-9000 Kg (depending on capacity)

Piping Material SS 304/316
Design Cylindrical Modular Skid Mounted
Heating Type Steam/Hot Water/Jacketed
Safety Features Pressure Relief Valves, Safety Interlocks, Emergency Stop
Operating Pressure Atmospheric/Low Pressure (customizable)
Installations Indoor/Outdoor
Service Support On-site installation and training provided
Temperature Range Ambient to 150C
Extraction Method Solvent Extraction, Steam Distillation, Hydro Distillation
Usage/Application Extraction of Essential Oils, Herbal Extracts, Phytochemicals, Spices, and Natural Chemicals

Airvalanta extraction plant Trade Information

Delivery Time 5-10 Days

Product Description

The Airvalanta Extraction Plant from Mech O Tech LLP is a high-efficiency industrial extraction system designed for continuous processing of herbs, botanicals, spices, agro-products, and pharmaceutical raw materials. Engineered for maximum yield and purity, the system integrates advanced solvent extraction technology with automated controls to ensure consistent output, reduced processing time, and superior product quality.

Built with food-grade stainless steel, the Airvalanta Extraction Plant delivers stable performance under demanding production conditions. It is ideal for manufacturers seeking a reliable solution for herbal concentrates, plant-based actives, and nutraceutical ingredients.

Key Features

High Extraction Efficiency: Optimized plant design for maximum recovery of active compounds.
Stainless Steel Construction: SS304/SS316 grade material for safe and hygienic processing.
Energy Efficient: Low power consumption with high output capacity.
Versatile Application: Suitable for herbal, ayurvedic, pharmaceutical, nutraceutical, food, fragrance, and cosmetic industries.
User-Friendly Design: Easy-to-clean structure with CIP-compatible components.

Technical Specifications (Customizable)

Capacity Range: 50 kg to 50 ton
Material: SS304 / SS316
Operating Pressure: Atmospheric / Vacuum
Solvent Recovery: Up to 95%
Automation Level: Semi-Automatic

Applications

Herbal & Ayurvedic Extracts, Plant & Root Extraction, Spice Oleoresins, Essential Oils, Natural Food Colors, Solvent Extraction for Pharma Grade Actives

Why Choose Mech O Tech LLP?

Industry-leading manufacturing expertise
Customized turnkey extraction solutions
Robust engineering & long-term reliability
On-site installation, training & after-sales support

Efficient and Versatile Extraction

The Airvalanta Extraction Plant is engineered to extract a wide array of products, from essential oils to phytochemicals. Its modular design, user-friendly PLC controls, and customizable batch capacity make it ideal for various industries, including food, chemical, and herbal sectors. High extraction efficiency and low energy consumption set it apart from conventional extraction systems.

Robust Safety and Reliable Materials

Safety is at the forefront with features like pressure relief valves, safety interlocks, and emergency stop systems. The plant is constructed from premium stainless steel (SS 304/316), ensuring prolonged service life, corrosion resistance, and clean operation. All process piping also uses durable SS 304/316, making the system suitable for critical industrial environments.

Comprehensive Support and Installation

Airvalanta provides complete on-site installation and hands-on training to ensure smooth startup and operation. This, combined with responsive service support, enables clients to maximize productivity with minimal downtime. The plant is suitable for both exporter and manufacturer needs, and its design allows flexible installation either indoors or outdoors.

FAQ's of Airvalanta extraction plant:

Q: How does the Airvalanta extraction plant operate for essential oil and herbal extract production?

A: The plant utilizes either steam or hot water jacketed heating and supports solvent extraction, steam distillation, or hydro distillation methods. The operation is fully automated via a PLC control system, ensuring precise temperature (up to 150C) and pressure control for efficient extraction.

Q: What are the main benefits of using a cylindrical modular skid-mounted design?

A: This design allows for flexibility in installation, easy relocation or scaling, and efficient space utilization. It simplifies setup and integrates seamlessly into existing industrial layouts, whether installed indoors or outdoors.

Q: When is it appropriate to use solvent extraction versus steam or hydro distillation?

A: Solvent extraction is ideal for heat-sensitive materials or compounds that are not soluble in water or steam. Steam and hydro distillation are best for essential oils and volatile components. The choice depends on the nature of the material and the desired extract.

Q: Where can the Airvalanta extraction plant be installed in a facility?

A: The plant is designed for both indoor and outdoor installation, providing flexibility to suit available space and operational requirements. Its stainless steel construction and weather-resistant features allow for reliable performance in various environments.

Q: What safety features are included to protect operators and equipment?

A: Key safety features include pressure relief valves, safety interlocks, and an emergency stop system. These safeguards help prevent overpressure, unintended operation, and enhance overall workplace safety.

Q: How is the extraction process monitored and controlled?

A: All process parameters such as pressure, temperature, and operational sequences are managed through a PLC-based control panel. This computerized system allows for automatic, precise adjustments and monitoring, ensuring optimal extraction and product quality.

Q: What support is provided during plant installation and startup?

A: Airvalanta offers on-site installation and comprehensive training for client personnel, ensuring smooth commissioning and familiarization with system operation. Ongoing service support is also available to address any operational issues.