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Ashwagandha / Withania somnifera Extraction Plant

Ashwagandha / Withania somnifera Extraction Plant

10000000 INR/Piece
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Product Details:

  • Product Type Ashwagandha / Withania somnifera Extraction Plant
  • General Use Herbal extraction, pharmaceutical, nutraceutical, and Ayurvedic processing applications
  • Capacity 100 kg to 5000 kg per batch (customizable)
  • Material Stainless Steel (SS 304 / SS 316 as required)
  • Type Automatic Herbal Extraction System
  • Weight (kg) Approx. 3500 - 12000 kg (depends on capacity and configuration)
  • Computerized Yes (PLC based automation available)
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Ashwagandha / Withania somnifera Extraction Plant Price And Quantity

  • 10000000 INR/Piece
  • 1 Ton

Ashwagandha / Withania somnifera Extraction Plant Product Specifications

  • Fully Automated with PLC / SCADA
  • Automatic Herbal Extraction System
  • Yes (PLC based automation available)
  • Custom as per plant design (standard approx. 9m x 4m x 7m for mid-size plant)
  • Herbal extraction, pharmaceutical, nutraceutical, and Ayurvedic processing applications
  • Yes (Automatic PLC / SCADA control system integrated)
  • 380V / 415V, 3 Phase, 50 Hz
  • Metallic Silver (Standard SS Finish)
  • ABB / Siemens branded motors (customized as per plant size)
  • CIP system, GMP compliant, Energy efficient, Modular design, High yield extraction
  • Stainless Steel (SS 304 / SS 316 as required)
  • 100 kg to 5000 kg per batch (customizable)
  • Approx. 3500 - 12000 kg (depends on capacity and configuration)
  • Ashwagandha / Withania somnifera Extraction Plant
  • Falling film / Vacuum evaporator (as needed)
  • Pressure relief valves, temperature sensors, and emergency shut-off
  • CIP System, Chiller, Hot Water Generator, Solvent Storage Tanks
  • Multi-stage filtration with cartridge and filter press
  • Aqueous, Hydro Alcoholic, and Solvent Extraction compatible
  • Recipe based process automation, touch screen HMI
  • Steam, Water, Compressed Air, Electrical Power
  • Complete with condenser and receiver set
  • 1000L to 10000L (configurable)
  • Roots / Liquid ring vacuum pump provided
  • 30C to 120C adjustable
  • Steam or Thermic fluid jacketed vessel
  • Batch Type (standard), continuous type available on request
  • GMP, CE, ISO 9001:2015 certified

Product Description

Mech O tech LLP offers a high-efficiencyAshwagandha (Withania somnifera) Extraction Plant, designed for the production of high-quality standardized herbal extracts rich in withanolides. This advanced system efficiently processes Ashwagandha roots to extract and concentrate bioactive compounds while preserving their natural therapeutic properties and potency.

The plant utilizes advanced solvent extraction followed by filtration, concentration, and purification techniques to achieve consistent extract quality suitable for pharmaceutical, nutraceutical, and Ayurvedic applications. The system ensures high yield with excellent batch-to-batch uniformity.

Engineered with a hygienic, closed-loop and corrosion-resistant design, the plant ensures safe, eco-friendly, and contamination-free processing. Its modular configuration allows scalability from pilot-scale production to full industrial capacity.

Key Features
  • High-efficiency extraction of withanolides from Ashwagandha
  • Produces standardized herbal extracts with consistent quality
  • Advanced multi-stage extraction and purification system
  • High yield with preservation of active phytochemicals
  • Hygienic, closed-loop processing system
  • Energy-efficient solvent recovery system
  • Customizable capacity and automation options

Applications

  • Pharmaceutical extract manufacturing
  • Nutraceutical and dietary supplement industry
  • Ayurvedic and herbal formulation industry
  • Wellness and stress-relief product manufacturing
Technical Specifications
  • Material of Construction: SS304 / SS316
  • Extraction Method: Solvent Extraction / Purification
  • Raw Material: Withania somnifera (Ashwagandha roots)
  • Active Compound: Withanolides
  • Capacity: As per client requirement
  • Automation: Semi-Automatic / Fully Automatic

Why Choose Mechotech LLP
  • Expertise in herbal extraction plant engineering
  • High-performance and durable industrial design
  • Consistent quality with maximum extraction efficiency
  • Complete turnkey solutions including design, installation, and support
  • Competitive pricing with customized solutions



Advanced Extraction Technology

The plant deploys cutting-edge equipment, from steam or thermic fluid-jacketed vessels to multi-stage filtration and high-efficiency solvent recovery systems. Its modular, GMP-compliant layout enables both batch (standard) and custom continuous processes, fully supporting aqueous, hydro alcoholic, and solvent extraction methods. These features ensure robust performance and high extraction yields.


Comprehensive Automation and Control

Engineered for seamless operation, the system incorporates PLC/SCADA based control with recipe driven automation and a user-friendly touch screen HMI. With built-in safety features like pressure relief valves and temperature sensors, it guarantees both process reliability and operator safety, maintaining optimal working temperature ranges between 30C to 120C.


Customizable Design for Diverse Applications

Available in a range of volumes and capacities, the plant's configuration can be tailored to specific batch sizes, material grades, and process needs. Optional accessories and utilities-such as CIP systems, chillers, and storage tanks-extend its versatility, suiting extraction needs in pharmaceutical, nutraceutical, herbal, and Ayurvedic production across global markets.

FAQ's of Ashwagandha / Withania somnifera Extraction Plant:


Q: How does the Ashwagandha Extraction Plant operate for different extraction processes?

A: The plant is compatible with aqueous, hydro alcoholic, and solvent extraction methods. Batch processing is standard, with continuous modes available upon request. Automation is integrated through PLC/SCADA, allowing selection and adjustment of recipes for each specific extraction type.

Q: What utility requirements are necessary for installing this extraction plant?

A: Essential utilities include steam, water, compressed air, and electrical power (380V/415V, 3 Phase, 50 Hz). These are required to operate heating systems, vacuum pumps, filtration, and automation components effectively.

Q: When should the optional accessories such as CIP systems or chillers be considered?

A: Optional accessories like CIP systems are recommended when frequent cleaning is needed between production runs. Chillers or hot water generators become essential when precise temperature control is crucial for certain extraction or preservation processes.

Q: Where can this extraction plant be used?

A: This system is ideal for facilities engaged in herbal, pharmaceutical, nutraceutical, or Ayurvedic production. Its robust design and globally recognized certifications (GMP, CE, ISO 9001:2015) make it suitable for domestic and export applications.

Q: What are the main benefits of using this automated extraction plant?

A: Key advantages include high product yield, efficient solvent recovery, energy savings, modular configuration, technology-driven control, full automation, and compliance with international quality standards. These provide consistent output quality and ensure regulatory compliance.

Q: How is product safety ensured during the extraction process?

A: Safety measures include pressure relief valves, temperature sensors, and an emergency shut-off system. The automated control monitors critical parameters continuously, reducing risks of overpressure or overheating during operation.

Q: What materials and capacities can be customized in the plant's design?

A: Construction uses stainless steel (SS 304 or SS 316) as required by process or regulatory needs. Tank volumes and batch capacities are configurable, ranging from 1000L to 10,000L and 100kg to 5000kg per batch, allowing customization for specific production scales.

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  • SY No.495, BASARAGADI VILLAGE, MEDCHAL MALKAJGIRI,Hyderabad - 501401, Telangana, India
  • Phone : 07971190506
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  • Mr Srinivasa Rao (Designated Partner)
  • Mobile :07971190506
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