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Berberine HCI (97%)Extraction Plant

Berberine HCI (97%)Extraction Plant

10000000 INR/Piece
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Product Details:

  • Product Type Extraction Plant
  • General Use Industrial extraction of Berberine HCI
  • Material Stainless Steel (SS 304/316)
  • Capacity Up to 2000 Kg/Day (customizable)
  • Type Fully Automatic
  • Weight (kg) 5000 - 12000 kg
  • Computerized Yes
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Berberine HCI (97%)Extraction Plant Price And Quantity

  • 10000000 INR/Piece
  • 1 Piece

Berberine HCI (97%)Extraction Plant Product Specifications

  • Stainless Steel (SS 304/316)
  • Silver
  • Electric, 15-50 KW (As per configuration)
  • PLC Based
  • Fully Automatic
  • 380-440 V
  • High Efficiency, GMP/CE Certified
  • Yes
  • 9500 mm x 3100 mm x 3750 mm
  • Extraction Plant
  • 5000 - 12000 kg
  • Yes
  • Up to 2000 Kg/Day (customizable)
  • Industrial extraction of Berberine HCI
  • Touchscreen HMI
  • 97% Purity (HCI)
  • Ambient to 120C
  • Overload protection, Emergency shutdown
  • Pharmaceutical, Nutraceutical, Herbal, Chemical, Laboratory
  • On-Site Support, Spare Parts Supply
  • Closed-loop extraction, continuous operation
  • Integrated
  • Skid Mounted/On-site Installation

Berberine HCI (97%)Extraction Plant Trade Information

  • 5-10 Days

Product Description

Mechotech LLP offers a high-performance Berberine HCl Extraction and Purification Plant (97%), engineered for efficient extraction, isolation, and crystallization of berberine from natural sources such as Berberis aristata, Coptis chinensis, and other berberine-rich plants. This advanced system is designed to produce pharmaceutical-grade 97% Berberine Hydrochloride, widely used in nutraceutical, pharmaceutical, and metabolic health formulations.

The plant integrates modern solvent extraction, acid-base conversion, and multi-stage crystallization technology to ensure maximum recovery and ultra-high purity of berberine HCl. With optimized process control, solvent recovery systems, and GMP-compliant construction, it ensures reliable, large-scale, and cost-effective production.

Key Features:

  • Production of 97% pure Berberine HCl (pharma grade)
  • Advanced extraction, isolation, and crystallization system
  • High yield with consistent batch-to-batch quality
  • Integrated solvent recovery system for efficiency and cost savings
  • Fully automatic / semi-automatic operation options
  • Energy-efficient and GMP-compliant SS316 construction

Applications:

  • Nutraceutical supplements (blood sugar and metabolic health formulations)
  • Pharmaceutical preparations
  • Functional food and wellness products
  • API and intermediate manufacturing

Technical Specifications:

  • Extraction Method: Solvent extraction with acid-base conversion & crystallization
  • Standardization: 97% Berberine HCl
  • Capacity: Customizable as per production requirements
  • Material of Construction: SS316
  • Automation: PLC-based control system (optional)

Why Choose Mechotech LLP?

  • Expertise in high-purity alkaloid extraction systems
  • Custom-engineered turnkey plant solutions
  • High efficiency with consistent product quality
  • Strong technical support and after-sales service


Advanced Extraction Process

Utilizing closed-loop extraction technology, this plant delivers continuous, efficient production of Berberine HCI. Operating at ambient to 120C, it ensures optimal yields with minimal solvent loss through integrated recovery systems. The process is fully automated, enhancing accuracy and consistency while reducing human intervention.


User-Friendly and Safe Operations

Operations are managed through a PLC-based control system with a touchscreen HMI, allowing operators to monitor and adjust parameters effortlessly. The plant integrates overload protection and emergency shutdown systems for safety, providing reliable and secure industrial extraction.


High Capacity and Customization

Engineered for scalability, the plant handles up to 2000 kg of raw material daily. Its modular, skid-mounted or on-site installation options and customizable configurations make it suitable for varying production needs across pharmaceutical, chemical, and herbal industries.

FAQ's of Berberine HCI (97%)Extraction Plant:


Q: How does the Berberine HCI extraction plant achieve 97% purity in its output?

A: The plant uses closed-loop extraction with precise temperature control (ambient to 120C) and continuous automated operation to maximize yield and purity. Integrated solvent recovery further ensures product integrity, resulting in Berberine HCI with up to 97% purity.

Q: What are the primary applications for the Berberine HCI extracted from this system?

A: The extracted Berberine HCI is suitable for pharmaceutical and nutraceutical formulations, herbal product manufacturing, chemical applications, and laboratory research, meeting industry-specific purity and quality requirements.

Q: When should an industrial facility consider using this extraction plant?

A: Facilities involved in large-scale production of Berberine HCI, especially where high purity, automation, and operational safety are priorities, should consider using this system. It's ideal for consistent, high-volume extraction needs.

Q: Where can the plant be installed, and what installation options are available?

A: The extraction plant can be installed either skid-mounted, for easy relocation, or on-site, tailored to facility specifications. The manufacturer offers on-site support for seamless installation and commissioning.

Q: What is the extraction process like for Berberine HCI using this equipment?

A: The process starts with raw material feeding, followed by automated closed-loop extraction under controlled conditions. The solvent is recovered and recycled, while the operator monitors progress via a touchscreen HMI, ensuring efficient and safe production until the final Berberine HCI is collected.

Q: How user-friendly is the operation of this plant?

A: The plant is fully automated, featuring a PLC-driven control system and a touchscreen interface for straightforward operation. Operators can easily manage and monitor the extraction process without extensive training.

Q: What safety features are integrated into the extraction plant?

A: Safety is prioritized with overload protection, an emergency shutdown system, and robust stainless steel construction. These features mitigate risks and protect both personnel and equipment during continuous operation.

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Mech O Tech LLP
GST : 36ABYFM4488P1ZW
Address
  • SY No.495, BASARAGADI VILLAGE, MEDCHAL MALKAJGIRI,Hyderabad - 501401, Telangana, India
  • Phone : 07971190506
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  • Mr Srinivasa Rao (Designated Partner)
  • Mobile :07971190506
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