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Cubeb /java Pepper (Berries) Distillation Plants

Cubeb /java Pepper (Berries) Distillation Plants

1000000 INR/Piece
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Product Details:

  • Product Type Distillation Plant
  • General Use Essential Oil Extraction from Cubeb / Java Pepper (Berries)
  • Material Stainless Steel (SS304/SS316)
  • Capacity 250 Kg, 500 Kg, 1000 Kg or custom
  • Type Vertical Batch Distillation
  • Weight (kg) 1200 - 3500
  • Computerized No
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Cubeb /java Pepper (Berries) Distillation Plants Price And Quantity

  • 1000000 INR/Piece
  • 1 Piece

Cubeb /java Pepper (Berries) Distillation Plants Product Specifications

  • 2 HP to 7.5 HP, as per capacity
  • No
  • 220V/380V/415V, 3 Phase
  • PLC / Manual
  • Silver or as required
  • Custom as per model / requirement
  • Semi Automatic / Automatic (as required)
  • 250 Kg, 500 Kg, 1000 Kg or custom
  • 1200 - 3500
  • Corrosion resistant, Hygienic Design, Easy Maintenance
  • Distillation Plant
  • Essential Oil Extraction from Cubeb / Java Pepper (Berries)
  • Stainless Steel (SS304/SS316)
  • Vertical Batch Distillation
  • Hydro-distillation / Steam Distillation
  • Yes, on request
  • Electric / Steam Heating
  • Pharmaceutical, Flavor & Fragrance, Cosmetics Industry
  • Approx. 300-700 L/day (varies by batch/capacity)
  • >15 years with proper maintenance
  • Pressure Relief Valve, Temperature Sensors, Level Indicators
  • On-site assembly provided
  • 100C (adjustable as required)
  • Steam Jacketed / Direct Electrical Heater
  • Up to 98% depending on feed quality

Product Description

A seeds and berries distillation plant is a facility that extracts essential oils, aromatics, and bioactive compounds from a variety of seeds (like fennel, coriander, cumin) and berries (such as juniper, amla, or black pepper berries). These oils are valued for their flavor, fragrance, and therapeutic properties, and are widely used in the food, cosmetics, pharmaceutical, and wellness industries.

Key Processes in a Seeds & Berries Distillation Plant:

  1. Raw Material Preparation: Seeds and berries are cleaned, dried, and sometimes crushed to optimize oil release.

  2. Steam or Hydro Distillation: Steam passes through the plant material, vaporizing the essential oils, which are then condensed back into liquid.

  3. Oil-Water Separation: The distillate is collected and the essential oil is separated from the hydrosol (floral water).

  4. Filtration and Quality Testing: Oils are filtered and tested for purity and potency.

  5. Bottling and Packaging: Final oils are stored in airtight containers to maintain quality and shelf life.

Applications:

  • Food & Beverage: Flavoring agents and natural preservatives.

  • Pharmaceuticals & Nutraceuticals: Digestive aids, antioxidants, and immunity boosters.

  • Cosmetics & Personal Care: Used in skincare, haircare, and fragrances.

  • Aromatherapy: Relaxation, stress relief, and therapeutic use.



Flexible Heating Options for Efficient Distillation

Select between electric and steam heating systems to suit your facility's energy resources and process requirements. The steam-jacketed or direct electrical heater options allow precise temperature regulation, ensuring the integrity of essential oils extracted from Cubeb/Java Pepper berries. Both systems are designed for consistent performance and high extraction yields.


Superior Safety and Easy Maintenance

Each plant incorporates vital safety features like pressure relief valves, temperature sensors, and level indicators. These components ensure operator safety and secure processing. The corrosion-resistant, hygienic design simplifies cleaning and reduces downtime, helping maintain productivity over the plant's lifespan.


Designed for Versatility and Customization

Available in multiple standard capacities (250 kg, 500 kg, 1000 kg) and custom configurations, our distillation plants meet diverse production needs. Control options range from manual to PLC systems, accommodating semi-automatic and automatic operations. You can request spare parts with ease, and professional on-site assembly is included to ensure proper installation and setup.

FAQ's of Cubeb /java Pepper (Berries) Distillation Plants:


Q: How does the Cubeb / Java Pepper Distillation Plant operate?

A: The plant operates through either hydro-distillation or steam distillation methods, using electric or steam heating to reach optimal extraction temperatures around 100C. The process is managed by either a PLC or a manual control system, depending on your selection, to extract essential oils efficiently from Cubeb or Java Pepper berries.

Q: What industries can benefit from this distillation plant?

A: Pharmaceutical, flavor and fragrance, and cosmetics industries benefit most from this plant's superior extraction efficiency and hygienic design. Its flexible capacity and customizable features make it suitable for businesses of various scales within these industries.

Q: What is involved in installing and maintaining the distillation plant?

A: On-site assembly is included with your purchase, ensuring proper installation tailored to your operational requirements. Routine maintenance is straightforward due to the plant's easy-clean design; following recommended schedules and procedures can ensure a service life exceeding 15 years. Spare parts are readily available upon request.

Q: How much water does the plant consume, and can this be adjusted?

A: Depending on batch size and plant capacity, water consumption ranges from approximately 300 to 700 liters per day. Actual usage can be adjusted based on your specific processing requirements and capacity utilization.

Q: What are the main safety measures included in the system?

A: Safety features include pressure relief valves, temperature sensors, and level indicators. These mechanisms monitor pressure, temperature, and liquid levels to provide real-time safeguards, minimizing the risk of accidents during operation.

Q: What advantages does stainless steel construction provide?

A: Stainless steel (SS304/SS316) construction offers exceptional corrosion resistance, hygiene, and durability. This ensures longer equipment service life, ease of cleaning, and compliance with stringent industry regulations for quality and safety.

Q: Where can the plant be installed, and is customization possible?

A: The distillation plant can be installed at your site anywhere in India or for export. It is available in standard and custom sizes, tailored to fit space, capacity, and power requirements specific to your facility.

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