Green Coffee Bean Extraction Plant

Name: Green Coffee Bean Extraction Plant
Brand: Mech O Tech LLP
Price: 10000000 INR
Availability: InStock

10000000 INR/Piece

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Product Details:

Product Type Extraction Plant
General Use Green Coffee Bean Extraction and Processing
Capacity 500-2000 Kg per batch
Material Stainless Steel (SS 304/316)
Type Automatic Industrial Plant
Weight (kg) Approx. 8000-15000 Kg
Computerized Yes
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Green Coffee Bean Extraction Plant Price And Quantity

Price 10000000 INR/Piece
Minimum Order Quantity 1 Piece

Green Coffee Bean Extraction Plant Product Specifications

Color Silver
Motor High-efficiency Electric Motor, 15-30 HP
Control System PLC Based Control Panel
Type Automatic Industrial Plant
Capacity 500-2000 Kg per batch
Voltage 380-440 Volt (V) AC, 3 Phase
Weight (kg) Approx. 8000-15000 Kg
Feature High Yield Extraction, Energy Efficient, CIP System, Continuous Operation
Dimension (L*W*H) Approx. 8m x 4m x 6m
Automatic Yes
Material Stainless Steel (SS 304/316)
Computerized Yes
General Use Green Coffee Bean Extraction and Processing
Product Type Extraction Plant

Pressure Rating Up to 5 bar
Operating Noise Level Less than 75 dB
Residue Handling Automated residue discharge system
Application Areas Food & beverage, nutraceuticals, pharmaceutical industries
Extraction Temperature Range 60C to 90C adjustable
Filtration System Multi-stage filtration with micron & centrifugal filters
Extraction Technique Aqueous/solvent extraction under controlled temperature and pressure
Drying Method Vacuum evaporation, optional spray dryer integration
Installation Service Available on request
Safety Features Automated interlocks, emergency shutdown, overpressure alarm
Maintenance Low, with easy-access service points
Power Consumption Approx. 25-40 kW/hour

Product Description

Mechotech LLP offers a high-performanceBacopa Extraction Plantdesigned for efficient extraction of bioactive compounds fromBacopa monnieri(Brahmi). Engineered with advanced aqueous and/or solvent extraction technology, the plant ensures maximum recovery of bacosides, saponins, and antioxidant compounds while maintaining high purity, stability, and biological efficacy.

This system is widely used in Ayurvedic, nutraceutical, pharmaceutical, herbal, and wellness industries for producing standardized Bacopa extract used in memory enhancement, cognitive support, stress reduction, and brain health formulations.

Key Features:

High extraction efficiency with maximum bacoside recovery
Advanced aqueous / solvent extraction system
Multi-stage filtration and purification process
Stainless steel (SS304/SS316) hygienic construction
Integrated concentration and drying system
Energy-efficient design with optimized utility consumption
CIP-compatible hygienic processing system
Automated process control for consistent product quality
Customizable capacity as per production requirements

Applications:

Cognitive health and memory enhancement products
Stress relief and adaptogenic formulations
Nutraceutical and dietary supplements
Ayurvedic and herbal medicines
Functional foods and wellness products

Technical Specifications:

Capacity: Custom-built (pilot scale to industrial scale)
Material of Construction: SS304 / SS316
Process Type: Aqueous / Solvent extraction + filtration + concentration + drying
Automation Grade: Semi-Automatic / Fully Automatic
Drying System: Spray dryer / vacuum dryer (as required)

Why Choose Mechotech LLP:

Expertise in herbal extraction systems
Turnkey solutions from raw material to finished extract
Hygienic, pharma-grade engineering standards
High efficiency with consistent product quality
Strong after-sales service and technical support

Cutting-edge Extraction Process

Offering state-of-the-art aqueous or solvent extraction under adjustable temperatures (60C-90C), and up to 5 bar pressure, this plant delivers high-yield extraction with optimum purity. Multi-stage filtration-combining micron and centrifugal filters-ensures the removal of even the finest particulate matter, supporting superior product quality and consistency.

Comprehensive Safety and Automation

Automated safety interlocks, emergency shutdown, and overpressure alarms come standard, ensuring safe and reliable operation. Fully computerized via a PLC control panel, the system is designed for continuous operation and easy monitoring, with low noise levels (<75 dB) to enhance workplace comfort.

Versatile Applications Across Industries

Designed for scalability, this extraction plant supports a batch capacity of 500-2000 kg, making it well-suited for food, beverage, pharmaceutical, and nutraceutical manufacturing. Its stainless steel construction (SS 304/316) and energy-efficient design (approx. 25-40 kW/hour) make it robust and sustainable for high-volume industrial use.

FAQ's of Green Coffee Bean Extraction Plant:

Q: How does the temperature and pressure control in the extraction process benefit green coffee bean extraction?

A: The adjustable temperature range (60C to 90C) and pressure rating (up to 5 bar) enable precise control over the extraction process, maximizing yield and maintaining the integrity of active compounds in green coffee beans. This flexibility allows tuning for specific end-product requirements across different application areas.

Q: What filtration systems are included in the plant and what advantages do they offer?

A: The plant features a multi-stage filtration system utilizing both micron and centrifugal filters. This ensures thorough removal of particulate matter and impurities, improving the purity and quality of extracts for food, nutraceutical, and pharmaceutical uses.

Q: When is vacuum evaporation or spray drying used during the extraction process?

A: Vacuum evaporation is the standard method for drying extracts, preserving heat-sensitive compounds and enhancing extract concentration. An optional spray dryer can be integrated if a powdered product format is needed, providing flexibility based on client requirements.

Q: Where is this green coffee bean extraction plant typically installed and used?

A: This plant is widely installed in facilities processing food and beverages, as well as in nutraceutical and pharmaceutical manufacturing plants. Its robust and sanitary stainless steel design (SS 304/316) meets industry standards worldwide, including for export markets.

Q: What is the process for handling extraction residues in the plant?

A: Residue handling is fully automated via a discharge system, reducing manual intervention and ensuring consistent plant hygiene standards. This feature streamlines post-extraction cleanup, saving labor and minimizing downtime between batches.

Q: How does the plant ensure operational safety and low maintenance?

A: Equipped with automated safety interlocks, emergency shutdown, and overpressure alarms, the plant minimizes risks during operation. Its PLC-based controls facilitate continuous, automated functioning, and easy-access service points make routine maintenance efficient and infrequent.

Q: What are the key benefits of using this automated extraction plant for green coffee beans?

A: Key benefits include high-yield extraction, energy efficiency, continuous and safe operation, and superior product quality ensured by advanced filtration and drying systems. Its CIP system further simplifies cleaning, while low operating noise and integrated control panel enhance the user experience.