Green Tea 50% 90%Polyphenols Extraction Plant

Name: Green Tea 50% 90%Polyphenols Extraction Plant
Brand: Mech O Tech LLP
Price: 10000000 INR
Availability: InStock

10000000 INR/Ton

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Product Details:

Product Type Green Tea Polyphenols Extraction Plant
General Use Extraction and purification of polyphenols from green tea leaves
Capacity Up to 1000 kg/day (customizable)
Material Stainless Steel 304/316
Type Industrial Extraction Plant
Weight (kg) Approx. 3500 kg
Computerized Yes
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Green Tea 50% 90%Polyphenols Extraction Plant Price And Quantity

Price 10000000 INR/Ton
Minimum Order Quantity 1 Piece

Green Tea 50% 90%Polyphenols Extraction Plant Product Specifications

Automatic Yes
Motor Heavy Duty Electric Motor
Control System PLC Control System
Color Silver (Metallic)
Material Stainless Steel 304/316
Capacity Up to 1000 kg/day (customizable)
Product Type Green Tea Polyphenols Extraction Plant
Voltage 380V/415V, 50-60 Hz
Type Industrial Extraction Plant
Feature High efficiency, continuous operation, low energy consumption, CIP system integrated
General Use Extraction and purification of polyphenols from green tea leaves
Weight (kg) Approx. 3500 kg
Computerized Yes
Dimension (L*W*H) 8200 mm x 3250 mm x 3800 mm

Application Food, nutraceutical, pharmaceutical industries
Installation Type Skid-mounted for easy installation
Output Form Powder or concentrated liquid
Power Consumption About 40 kW/h
End Product Purity 50% - 90% polyphenols content
Drying Method Spray or freeze drying (as per requirement)
Extraction Efficiency 90% polyphenols yield
Filtration System Multi-stage membrane filtration
Noise Level <65 dB
Safety Features Overload protection, emergency stop, automatic shut-off
Operating Temperature Range 40C - 65C
Cleaning Method Automated Clean-In-Place (CIP)
Applicable Solvent Water/ethanol mixture

Product Description

Mechotech LLP offers a highperformance Green Tea Polyphenols Extraction Plant designed for the production of standardized extracts with 50 to 90 polyphenol concentration from Camellia sinensis leaves Engineered with advanced aqueous extraction membrane separation concentration and drying technology the plant ensures maximum recovery of catechins EGCG polyphenols and natural antioxidants with high purity and stability

This system is widely used in nutraceutical pharmaceutical food beverage and cosmetic industries for producing highstrength green tea extracts used in antioxidant weight management antiaging and functional health formulations

Key Features

High extraction efficiency with 5090 polyphenol standardization

Advanced aqueous extraction and purification system

Membrane filtration resin purification options for high purity

Multistage concentration and drying system

Stainless steel SS304SS316 hygienic construction

Integrated spray drying vacuum drying system

Energyefficient design with optimized utility consumption

CIPcompatible hygienic processing system

Automated process control for consistent product quality

Applications

Nutraceutical and dietary supplements

Antioxidant and weight management products

Functional foods and beverages

Pharmaceutical herbal extracts

Cosmetic and skincare formulations

Technical Specifications

Capacity Custombuilt pilot scale to industrial scale

Material of Construction SS304 SS316

Process Type Aqueous extraction filtration purification concentration drying

Automation Grade SemiAutomatic Fully Automatic

Drying System Spray dryer vacuum dryer as required

Why Choose Mechotech LLP

Expertise in highstrength botanical standardization systems

Turnkey solutions from raw material to finished extract

Hygienic foodgrade engineering standards

High efficiency with consistent polyphenol concentration

Strong aftersales service and technical support

Superior Extraction Efficiency and Purity

This plant delivers up to 90% extraction efficiency, guaranteeing high-yield results with polyphenol content adjustable between 50% and 90%. Multi-stage filtration, combined with precision temperature control and customizable drying, ensures the highest standards of product purity essential for various downstream applications.

Automated and User-Friendly Operation

Equipped with a PLC control system, the plant offers full automation and computerized operation, reducing manual intervention. The integrated CIP (Clean-In-Place) system streamlines routine maintenance, ensuring hygiene and minimizing downtime. Easy-to-use interfaces and skid-mounted design enable rapid installation and commissioning.

Robust Design for Industrial Applications

Constructed from premium Stainless Steel 304/316, the plant is built for durability, continuous operation, and low energy consumption. Advanced safety features such as overload protection, emergency stop, and automatic shut-off safeguard the process and personnel, making it ideal for demanding industrial environments.

FAQ's of Green Tea 50% 90%Polyphenols Extraction Plant:

Q: How does the Green Tea Polyphenols Extraction Plant achieve high extraction efficiency?

A: The plant utilizes a carefully controlled temperature range (40C-65C) and an optimized water/ethanol solvent mixture, along with a multi-stage membrane filtration system, to maximize extraction efficiency. This combination enables up to 90% yield of polyphenols from green tea leaves.

Q: What is the typical end product and its applications?

A: The plant produces either powdered or concentrated liquid extracts with 50%-90% polyphenols purity. These are widely used as active ingredients in the food, nutraceutical, and pharmaceutical industries for their antioxidant properties and health benefits.

Q: When and how should the automated cleaning system be used?

A: The automated Clean-In-Place (CIP) system can be programmed through the PLC control for routine cleaning cycles, typically after each production batch or as specified by the process requirements, ensuring hygiene and efficient operation without manual intervention.

Q: Where can this extraction plant be installed, and how easy is the installation process?

A: Thanks to its skid-mounted design, the plant can be installed quickly in industrial environments such as manufacturing facilities, processing plants, or research labs. Installation is straightforward and requires minimal on-site assembly.

Q: What are the primary steps in the extraction and purification process?

A: The key steps include green tea leaf loading, extraction using a water/ethanol mixture at controlled temperatures, multi-stage membrane filtration, and final drying via spray or freeze drying to achieve the desired product purity. The process is automatic and monitored by the PLC system.

Q: How does the plant benefit manufacturers and users?

A: Manufacturers benefit from high process efficiency, continuous operation, low energy use (about 40 kW/h), and reduced operational costs. Users receive consistent, high-purity polyphenol extracts suitable for various health-focused markets, ensuring product quality and regulatory compliance.