Kewda (concrete / absolute / wax) extraction plant

Kewda (concrete / absolute / wax) extraction plant

9500000 INR/Piece

Product Details:

  • Product Type Kewda Concrete / Absolute / Wax Extraction Plant
  • General Use Extraction of essential oils from kewda flowers using solvent extraction method
  • Capacity 100 kg/batch to 500 kg/batch (customizable range available)
  • Material Stainless Steel (SS 304/316)
  • Type Automatic Solvent Extraction Unit
  • Weight (kg) 1200 to 3500 kg (depending on capacity)
  • Computerized Yes
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Kewda (concrete / absolute / wax) extraction plant Price And Quantity

  • 9500000 INR/Piece
  • 1 Piece

Kewda (concrete / absolute / wax) extraction plant Product Specifications

  • Automatic Solvent Extraction Unit
  • Kewda Concrete / Absolute / Wax Extraction Plant
  • Yes
  • Extraction of essential oils from kewda flowers using solvent extraction method
  • Silver/Metallic Finish
  • Electrical motor, 5 HP to 15 HP depending on model
  • 100 kg/batch to 500 kg/batch (customizable range available)
  • Efficient Solvent Recovery, High Yield, Low Residue
  • Yes
  • 5500 mm x 1800 mm x 2200 mm (approx., varies by capacity)
  • Stainless Steel (SS 304/316)
  • 415 V, 3 Phase, 50 Hz
  • 1200 to 3500 kg (depending on capacity)
  • PLC based automated controls
  • Manual and Automatic Discharge Options
  • Integrated Solvent Recovery and Re-condensing Unit
  • Batch Type
  • GMP, ISO 9001:2015 certified manufacturing standards
  • Steam or Electrical Heating (customizable)
  • On-site Assembly Required
  • Mounted Stainless Steel Agitator
  • Ambient to 80C
  • 2-4 hours per batch, depending on input material
  • Explosion-proof electrical fittings and automatic pressure release
  • Production of Kewda essential oils, waxes and absolutes for perfumery, cosmetics, and aromatherapy
  • Solvent Extraction (Hexane or Food-grade Solvents)

Kewda (concrete / absolute / wax) extraction plant Trade Information

  • 5-10 Days

Product Description

Mechotech LLP offers a high-performance Kewda Extraction Plant designed for the production of premium-quality concrete, absolute, and floral wax from Pandanus odorifer flowers (Kewda). Engineered with advanced low-temperature solvent extraction and purification technology, the plant ensures maximum recovery of delicate aromatic compounds while preserving the unique sweet, fruity, and intensely floral fragrance of kewda.

This system is widely used in the perfumery, cosmetic, aromatherapy, and food flavoring industries for producing high-value kewda extracts used in luxury fragrances and traditional formulations.

Key Features:

  • High-efficiency extraction for delicate kewda flowers
  • Advanced solvent extraction system for concrete production
  • Precision purification system for absolute conversion
  • Stainless steel (SS304/SS316) hygienic construction
  • Low-temperature processing to preserve volatile aroma compounds
  • Integrated solvent recovery system for cost efficiency
  • Energy-efficient design with optimized operational cost
  • Semi-automatic / fully automatic process control options
  • Customizable capacity as per production requirements

Applications:

  • Perfumery and fine fragrance industry
  • Cosmetic and skincare formulations
  • Aromatherapy and wellness products
  • Food flavoring industry (kewra water/essence support systems)
  • High-end floral extract manufacturing

Technical Specifications:

  • Capacity: Custom-built (pilot scale to industrial scale)
  • Material of Construction: SS304 / SS316 / Glass-lined reactors (as required)
  • Process Type: Solvent extraction + filtration + concentration + purification
  • Automation Grade: Semi-Automatic / Fully Automatic
  • Solvent Recovery: Integrated system included

Why Choose Mechotech LLP:

  • Expertise in delicate floral extraction systems
  • Turnkey solutions from design to commissioning
  • Precision engineering for fragile aroma retention
  • Robust industrial-grade construction
  • Strong after-sales service and technical support


Advanced Extraction Technology

Our solvent extraction plant integrates state-of-the-art features like an automated PLC control system, explosion-proof electrical fittings, and efficient solvent recovery to deliver optimum yield with minimal residue. Designed for batch processing, it operates within an ambient to 80C temperature range, supporting both steam and electric heating for flexibility.


Superior Product Quality and Yield

Combining a stainless steel agitator and customizable discharge systems, each batch is processed for 2-4 hours, based on input material, to maximize extraction quality and output. The integrated distillation and solvent recovery unit ensures high purity kewda oils, waxes, and absolutes, making them suitable for perfumery, aromatherapy, and cosmetic applications.


Compliance and Customization

Manufactured as per GMP and ISO 9001:2015 standards, these extraction units are available in various capacities, ranging from 100 kg to 500 kg per batch, and can be tailored for specific operational requirements. On-site assembly is provided, ensuring seamless installation and commissioning to suit exporter, importer, and manufacturer needs.

FAQ's of Kewda (concrete / absolute / wax) extraction plant:


Q: How does the Kewda extraction plant operate?

A: The plant uses a batch-type solvent extraction process, where kewda flowers are processed with food-grade or hexane solvents at controlled temperatures (ambient to 80C) in a stainless steel vessel. An integrated distillation and solvent recovery system ensures efficient extraction and separation of essential oils, waxes, and absolutes.

Q: What is the typical processing time for each batch?

A: Depending on the quality and nature of input kewda flowers, the extraction cycle ranges from 2 to 4 hours per batch, ensuring thorough processing and optimal yield of essential oils and other extracts.

Q: When should I use this extraction plant?

A: This plant is suitable for producers of perfumery, cosmetics, or aromatherapy products requiring high-purity kewda essential oils and related extracts. It is ideal when you need efficient, large-scale, GMP- and ISO-compliant batch processing.

Q: Where can the extraction plant be installed?

A: The unit is designed for on-site assembly and must be installed at your designated production location. Its modular design and customizable options make it adaptable for exporter, importer, and manufacturing sites, both in India and internationally.

Q: What are the benefits of integrated solvent recovery and re-condensing?

A: Integrated solvent recovery improves process efficiency by recapturing solvents for reuse, reducing overall solvent costs and minimizing environmental impact. The re-condensing unit ensures higher extraction purity and safety.

Q: How is operator safety ensured during extraction?

A: Operator safety is enhanced through explosion-proof electrical fittings and an automatic pressure release system. Additionally, the stainless steel construction and PLC-based controls provide robust safety and easy monitoring throughout the extraction process.

Q: What materials and capacity options are available?

A: The plant is fabricated from high-grade stainless steel (SS 304 or 316) and comes in customizable capacities ranging from 100 kg to 500 kg per batch, catering to small and large-scale production requirements.

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