Needles & Twigs Distillation Plants for Hemlock (Twigs &Needles)

Name: Needles & Twigs Distillation Plants for Hemlock (Twigs &Needles)
Brand: Mech O Tech LLP
Price: 150000 INR
Availability: InStock

150000 INR/Ton

Get a Price/Quote

Product Details:

Product Type Needles & Twigs Distillation Plant
General Use Essential Oil Extraction for Hemlock (Twigs & Needles)
Capacity 100 kg to 5000 kg per batch (customized as required)
Material Stainless Steel (SS-304/316 Heavy Gauge)
Type Batch Distillation
Weight (kg) 1800 kg - 9500 kg (depending on batch size)
Computerized No
Click to View more
Share Your Product:

Request to Call Back Send Inquiry

Needles & Twigs Distillation Plants for Hemlock (Twigs &Needles) Price And Quantity

Minimum Order Quantity 1 Piece
Price 150000 INR/Ton

Needles & Twigs Distillation Plants for Hemlock (Twigs &Needles) Product Specifications

General Use Essential Oil Extraction for Hemlock (Twigs & Needles)
Automatic Semi-Automatic / Manual Operation
Type Batch Distillation
Voltage 380-415V, 50 Hz
Color Silver (Polished Steel Finish)
Weight (kg) 1800 kg - 9500 kg (depending on batch size)
Control System Manual or PLC-Based Panel (As Optional)
Dimension (L*W*H) Variable: standard unit approx. 5000 mm x 2700 mm x 3600 mm
Capacity 100 kg to 5000 kg per batch (customized as required)
Computerized No
Product Type Needles & Twigs Distillation Plant
Feature Cylindrical Distillation Vessel, Efficient Condenser, Integrated Separator, Leak-Proof Joints
Material Stainless Steel (SS-304/316 Heavy Gauge)
Motor High-Efficiency Agitator Motor, 5-15 HP (Depending on Capacity)

Separator Material Borosilicate Glass or SS316 Stainless Steel
Safety System Pressure Relief Valves, Temperature Sensors
Essential Oil Recovery Efficiency Up to 96%
Heating Source Steam, Thermic Fluid, or Direct Fire Options
Maintenance Easy Cleaning and Maintenance Design
Compliance Meets GMP & Industrial Safety Standards
Distillation Method Hydro-Distillation or Steam Distillation
Installation Skid Mounted for Easy Placement
Condenser Type Shell & Tube Stainless Steel Condenser
Operation Temperature Range 50C to 105C

Product Description

Product Description:
Mechotech LLP offers a high-efficiency Needles & Twigs Distillation Plant designed for extracting essential oil from Hemlock (Tsuga spp.) twigs and needles. Hemlock oil is prized for its fresh, woody, and balsamic aroma, making it widely used in aromatherapy, perfumery, cosmetics, and wellness products. Our advanced steam distillation system ensures maximum oil recovery while preserving the natural fragrance, purity, and bioactive compounds of the twigs and needles, making it ideal for industrial-scale production.

Key Features:

Optimized for Hemlock twigs and needles essential oil extraction
High-efficiency steam distillation for superior yield
Durable SS304 / SS316 stainless steel construction
Uniform steam distribution for consistent extraction
Semi-automatic and fully automatic operation options
Energy-efficient and low maintenance
Corrosion-resistant and long-lasting

Applications:

Hemlock essential oil production
Aromatherapy and wellness products
Perfumery and fragrance industry
Cosmetic and personal care formulations
Herbal and therapeutic applications

Technical Specifications:

Capacity: 100 kg to 2000 kg per batch (customizable)
Material: SS304 / SS316 stainless steel
Heating Source: Steam Boiler / Thermic Fluid Heater
Distillation Method: Steam Distillation
Operation Mode: Batch type
Condenser: Shell & Tube type
Oil Separator: Florentine separator

Process Overview:
Hemlock twigs and needles are loaded into the distillation vessel. Steam passes through the material, vaporizing essential oils. The vapor is then condensed and separated into pure Hemlock essential oil and hydrosol using a Florentine separator, ensuring high-purity output suitable for perfumery, aromatherapy, cosmetics, and therapeutic applications.

Why Choose Mechotech LLP?

Expertise in needles & twigs and herbal essential oil distillation systems
Custom-built solutions for high-value aromatic raw materials
Reliable, high-performance machinery with consistent output
Strong technical support and after-sales service
Competitive pricing with industrial-grade standards

Precision Extraction for Hemlock Oils

Specifically crafted for hemlock (twigs & needles), this plant ensures high-efficiency extraction using either hydro-distillation or steam distillation. Its robust construction, efficient condensers, and advanced separation technology guarantee high-yield, high-purity essential oils for use in a wide range of industries including cosmetics, aromatherapy, and pharmaceuticals.

Flexible Installation and Operation

The skid-mounted design allows effortless placement in diverse industrial settings. Users can select from steam, thermic fluid, or direct fire heating sources, and choose between manual or PLC-based semi-automatic control panels. This customizability makes the plant adaptable to various operational requirements and easy to scale as business needs grow.

Safety and Compliance Assured

With inbuilt safety systems such as pressure relief valves and temperature sensors, the plant adheres to GMP and industrial safety standards. Its leak-proof joints and durable construction from SS-304/316 ensure reliability, while the thoughtful design allows for straightforward cleaning and ongoing maintenance.

FAQ's of Needles & Twigs Distillation Plants for Hemlock (Twigs &Needles):

Q: How does the Needles & Twigs Distillation Plant operate for hemlock essential oil extraction?

A: The plant operates through batch hydro-distillation or steam distillation, circulating steam or hot thermic fluid through hemlock twigs and needles to release essential oils. Vapors are then condensed in a shell & tube condenser and separated using borosilicate glass or SS316 separators for maximum oil recovery.

Q: What heating sources can be used with this distillation plant?

A: You can choose between steam, thermic fluid, or direct fire as heating sources, depending on your facility's energy availability and process requirements. Each option offers efficient heat transfer, supporting a controlled operation temperature between 50C and 105C.

Q: When is maintenance required, and how easy is it to perform?

A: Maintenance is simple due to the plant's design focused on easy cleaning and accessibility. Regular checks should be performed according to standard industrial practice, especially on valves, joints, and separators to ensure continued safe and efficient operation.

Q: Where can this skid-mounted plant be installed in a facility?

A: Thanks to its compact, skid-mounted design, the plant can be conveniently placed in different locations, whether inside existing process halls or custom-built extraction rooms. Its installation requires a suitable power source (380-415V, 50Hz) and access to water supply for condenser operations.

Q: What process ensures high essential oil recovery from hemlock?

A: The combination of precise temperature control, high-efficiency agitator motors, advanced condensers, and robust separators allows the plant to achieve up to 96% oil recovery. This process minimizes wastage and maximizes extraction even from challenging plant material like hemlock twigs and needles.

Q: How is user safety ensured during operation?

A: Safety is maintained through pressure relief valves and temperature sensors that prevent hazardous conditions. The plant also features leak-proof joints and complies with major GMP and industrial safety standards for peace of mind.

Q: What are the benefits of using this plant for hemlock essential oil extraction?

A: Benefits include customizable batch sizes, high recovery efficiency, operational flexibility, compliance with safety and GMP standards, and a design that supports easy maintenance, making it ideal for commercial essential oil producers in India and abroad.