Spices Oleo resin Extraction Plant for Onion

Spices Oleo resin Extraction Plant for Onion

8000000 INR/Piece

Product Details:

  • Product Type Spices Oleo Resin Extraction Plant for Onion
  • General Use Extraction of oleoresin and essential oils from onion and other spices
  • Material Stainless Steel (SS316/SS304)
  • Capacity 500 kg to 1500 kg per batch (customizable)
  • Type Automatic Plant
  • Weight (kg) Approx. 8500 kg (varies with capacity)
  • Computerized Yes
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Spices Oleo resin Extraction Plant for Onion Price And Quantity

  • 8000000 INR/Piece
  • 1 Piece

Spices Oleo resin Extraction Plant for Onion Product Specifications

  • PLC based Control with touch screen interface
  • 380 V / 415 V, 3 Phase, 50 Hz
  • Approx. 8500 kg (varies with capacity)
  • Stainless Steel (SS316/SS304)
  • Yes
  • 12000 mm x 3700 mm x 5400 mm
  • Heavy-duty Industrial Electric Motor (customizable, up to 45 HP)
  • Spices Oleo Resin Extraction Plant for Onion
  • CIP system, Energy efficient, Corrosion resistant, Easy installation
  • Fully Automatic Operation
  • 500 kg to 1500 kg per batch (customizable)
  • Metallic Silver
  • Extraction of oleoresin and essential oils from onion and other spices
  • Automatic Plant
  • Food flavoring, Nutraceuticals, Pharmaceutical extracts
  • Vacuum up to -1 bar
  • Above 95%
  • Pre-processing, Extraction, Filtration, Solvent Recovery, Concentration, Vacuum Drying
  • Ambient to 110C (process dependent)
  • Solvent extraction (hexane, ethanol, or supercritical CO2)
  • Steam, Electricity, Cooling Water, Compressed Air
  • Explosion-proof design, Safety interlocks, Emergency stop switches
  • Batch/Continuous
  • GMP, CE certified, FDA compliant contact parts
  • Minimum 85 sq. meter
  • Low, with easily accessible service points
  • Advanced, recipe management programmable
  • Below 75 dB

Product Description

Product Description:

Mechotech LLP presents a high-efficiency Spices Oleo-Resin Extraction Plant for Onion, designed to extract premium-quality onion oleoresin while preserving its natural pungency, flavor, and bioactive compounds. Onion oleoresin is widely used in the food industry, seasonings, snacks, sauces, and nutraceutical formulations. Our advanced extraction system ensures maximum yield with consistent quality and aroma.

The plant uses precise solvent extraction technology to retain essential sulfur compounds and flavor molecules. Its hygienic, closed-loop design ensures safe, eco-friendly, and contamination-free processing, making it ideal for industrial-scale or small-batch production.

Key Features:

  • High extraction efficiency with maximum flavor and aroma retention
  • Preserves natural pungency and bioactive compounds of onion
  • Closed-loop solvent extraction system with efficient solvent recovery
  • Energy-efficient and cost-effective operation
  • Easy to operate with minimal maintenance
  • Customizable plant capacity and automation options

Applications:

  • Food processing and seasoning industry
  • Sauces, soups, and snack flavorings
  • Nutraceuticals and herbal formulations
  • Cosmetic and natural fragrance applications

Technical Specifications:

  • Material of Construction: Stainless Steel (SS304/SS316)
  • Extraction Method: Solvent Extraction
  • Raw Material: Fresh or dehydrated onion bulbs
  • Capacity: Custom-built as per client requirement
  • Automation: Semi-automatic / Fully automatic

Why Choose Mechotech LLP?

  • Expertise in spice and oleoresin extraction technologies
  • Durable, high-performance equipment
  • Consistent high-quality oleoresin with maximum yield
  • End-to-end support including installation and training
  • Competitive pricing with tailor-made solutions


Efficient Extraction with Advanced Automation

This plant is engineered for seamless and efficient extraction of onion oleoresin and essential oils. Utilizing automated PLC-based controls with touch screen interfaces, operators experience superior recipe management and process monitoring. Efficient solvent recovery above 95% ensures both economic and environmental benefits.


Designed for Safety and Compliance

The plant incorporates explosion-proof design, safety interlocks, and emergency stop systems to ensure operator protection. Certified according to GMP, CE, and FDA standards, and equipped with FDA-compliant contact parts, it provides reassurance for use in food, pharmaceutical, and nutraceutical applications.


Versatile and User-Friendly Operation

Supporting both batch and continuous production modes, the plant accommodates throughput from 500 kg up to 1500 kg per batch. The system is designed for easy installation, low maintenance, and features extensive corrosion resistance. The CIP system further streamlines cleaning, saving operational time and effort.

FAQ's of Spices Oleo resin Extraction Plant for Onion:


Q: How is oleoresin extracted from onions in this plant?

A: Onion oleoresin is extracted using solvent extraction methods such as hexane, ethanol, or supercritical CO2. The process involves pre-processing, solvent extraction, filtration, solvent recovery, concentration, and vacuum drying, all under carefully controlled temperature and pressure conditions.

Q: What safety measures are integrated into the extraction plant?

A: The plant includes a robust explosion-proof design, safety interlocks, and emergency stop switches. Additionally, the system is built according to GMP and CE standards, with FDA-compliant parts and solvent recovery efficiency above 95%, ensuring safe and compliant operation.

Q: Where can this extraction plant be installed and what space is required?

A: The plant is suitable for installation in food processing, nutraceutical, or pharmaceutical manufacturing facilities in India or globally. It requires a minimum installation area of 85 square meters, accommodating its modular dimensions and customizable capacity.

Q: When should the plant be operated in batch versus continuous mode?

A: Batch mode is suitable for smaller, customizable production runs, while continuous mode is recommended for high-volume, consistent output. The plant allows easy switching between modes, depending on production needs and product variety.

Q: What utilities and operating conditions are necessary for this plant?

A: Essential utilities include steam, electricity (380V / 415V, 3-phase, 50Hz), cooling water, and compressed air. The process may operate at temperatures from ambient up to 110C and at vacuum pressures up to -1 bar, depending on the extraction method chosen.

Q: How does the CIP system benefit maintenance and operation?

A: The Clean-In-Place (CIP) system enables thorough automatic cleaning of interior plant surfaces without major disassembly. This minimizes downtime, maintains hygiene, ensures product integrity, and greatly simplifies routine maintenance operations.

Q: What are the key industry applications for the onion oleoresin extracted using this plant?

A: Onion oleoresin extracted by this plant is highly valued in food flavoring, nutraceuticals, and pharmaceutical formulations due to its concentrated flavor, aroma, and bioactive compounds, meeting rigorous quality and compliance standards.

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