THYMOL Extraction Plant

Name: THYMOL Extraction Plant
Brand: Mech O Tech LLP
Price: 10000000 INR
Availability: InStock

10000000 INR/Piece

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Product Details:

Product Type THYMOL Extraction Plant
General Use Essential Oil & Thymol Extraction
Capacity 500-2000 Liters/Batch (customizable)
Material Stainless Steel (SS 304/316)
Type Solvent Extraction Plant
Weight (kg) 3500-8200 kg, depending on model
Computerized No
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THYMOL Extraction Plant Price And Quantity

Price 10000000 INR/Piece
Minimum Order Quantity 1 Piece

THYMOL Extraction Plant Product Specifications

Voltage 440 V, 3 Phase, 50 Hz
Computerized No
Material Stainless Steel (SS 304/316)
Product Type THYMOL Extraction Plant
Automatic Yes
General Use Essential Oil & Thymol Extraction
Motor Industrial Heavy Duty Electric Motor
Type Solvent Extraction Plant
Weight (kg) 3500-8200 kg, depending on model
Dimension (L*W*H) As per plant design (approx. 9 x 4 x 5 m)
Color Metallic/Silver
Control System PLC Based Automatic Control
Capacity 500-2000 Liters/Batch (customizable)
Feature Corrosion Resistant, Durable, High Recovery Efficiency

Operating Pressure 0.1 to 0.8 MPa
Residue Outlet Stainless Steel Discharge Valve
Batch/Continuous Operation Batch Type
Application Pharmaceuticals, Cosmetics, Food Flavouring, Perfumes
Heating System Thermic Fluid/Oil or Steam Based
Maintenance Low Maintenance Required
Safety Features Pressure Relief Valve, Emergency Shut-off, Overload Protection
Extraction Method Steam Distillation / Solvent Extraction
Working Temperature Range 80C to 150C
Cooling System Water-Cooled Condenser
Power Consumption 15-35 kW/hr (varies by capacity)
Installation Support On-site Installation & Commissioning available
Distillation Pot Volume As per client specification

Product Description

The Thymol Extraction Plant, manufactured by Mech O Tech LLP, is a high-efficiency system designed for the extraction and purification of Thymol from natural sources such asThymus vulgaris(thyme) oil. The plant employs advanced distillation, solvent extraction, and crystallization techniques to achieve high purity, superior yield, and consistent product quality.

Built in compliance with GMP standards and optimized for energy efficiency, this plant ensures reliable operation and ease of maintenance. Mech O Tech LLP is a reputed manufacturer providing durable, customizable, and technologically advanced extraction systems for pharmaceutical, flavor, fragrance, and herbal industries.

Mech O Tech LLP manufactures high-performance Thymol Extraction Plant systems designed for efficient extraction, separation, and recovery of thymol from natural herbs and essential oil-bearing materials. Built with advanced process engineering and precision-controlled extraction technology, the plant ensures high purity output, optimized yield recovery, and energy-efficient operation for pharmaceutical, herbal, and aroma chemical industries.

The extraction plant is engineered using superior-grade stainless steel components to maintain hygienic processing standards and corrosion resistance. With reliable solvent recovery systems and user-friendly semi-automatic or automatic controls, the plant supports consistent production quality and cost-effective operation.

Key Features

High-efficiency thymol extraction and recovery system
Advanced solvent recovery with minimal solvent loss
SS construction for hygienic and corrosion-resistant processing
Energy-efficient and low-maintenance design
Semi-automatic and automatic operational configurations
Precise temperature and process control
Compact and modular plant layout
Customized plant capacities available

Applications

The Thymol Extraction Plant is widely used in:

Pharmaceutical industries
Essential oil manufacturing units
Herbal extraction facilities
Aroma chemical processing plants
Natural ingredient extraction industries
Why Choose Mech O Tech LLP
- Expertise in extraction plant manufacturing
- Customized turnkey extraction solutions
- Quality-tested industrial equipment
- Advanced engineering and process optimization
- Reliable installation and after-sales support

Advanced Extraction Methods

This plant employs both steam distillation and solvent extraction, allowing flexibility to suit different raw materials and desired end-user applications. Operators can select the optimal method to achieve superior quality thymol, along with other essential oils, ensuring adherence to industry standards.

Robust & Customizable Design

Fabricated entirely from premium stainless steel (SS 304/316), the plant's corrosion-resistant build ensures durability and safety during prolonged operations. Clients can tailor the distillation pot volume and overall capacity, making it ideal for diverse scale requirements, with batch sizes ranging from 500 to 2000 liters.

Seamless Automation & Safety

A PLC-based automatic control system streamlines operation, reducing manual intervention and improving consistency. The plant incorporates crucial safety features, such as pressure relief valves, emergency shut-offs, and overload protection, ensuring safe and reliable performance throughout the extraction process.

Expert Support & Easy Maintenance

Comprehensive on-site installation and commissioning support are provided by skilled engineers. Thanks to the plant's robust design and quality components, it requires minimal maintenance, apart from routine cleaning and inspection, allowing uninterrupted production cycles and efficient plant operation.

FAQ's of THYMOL Extraction Plant:

Q: How does the THYMOL Extraction Plant extract thymol and essential oils?

A: The plant utilizes both steam distillation and solvent extraction. In steam distillation, steam passes through raw plant material, vaporizing volatile compounds. The vapors are condensed and separated to yield pure thymol. Solvent extraction involves using a suitable solvent to dissolve the target compounds, which are then isolated after solvent recovery.

Q: What safety features are included in the THYMOL Extraction Plant?

A: Safety is prioritized with an array of features such as a pressure relief valve to prevent excessive pressure build-up, an emergency shut-off system for rapid power cuts, and overload protection to ensure electrical safety during plant operation.

Q: When is on-site installation and commissioning available?

A: On-site installation and commissioning are scheduled upon delivery, coordinated with the client's project timeline. Expert engineers install the machinery, perform test runs, and provide operator training, ensuring the system is production-ready.

Q: Where can this extraction plant be used?

A: This plant is ideal for use in pharmaceutical, cosmetic, food flavoring, and perfume manufacturing industries. Its versatility allows it to be deployed anywhere thymol or essential oils are needed, from large-scale manufacturing facilities to research setups.

Q: What are the operational temperature and pressure ranges of the plant?

A: The plant operates efficiently within a working temperature range of 80C to 150C and can accommodate pressures between 0.1 and 0.8 MPa, suitable for extracting a variety of essential oils with optimal recovery rates.

Q: How is residue handled during the extraction process?

A: After each batch, residue from the extraction pot is discharged through a robust stainless steel discharge valve, ensuring quick and sanitary removal for seamless preparation of subsequent batches.

Q: What are the key benefits of using this THYMOL Extraction Plant?

A: Key benefits include high recovery efficiency, automated operation with a PLC control system, low maintenance requirements, corrosion-resistant and durable construction, customizable capacity, and reliable support for installation and operation.