Leaves Oils Distillation Plants for Cajeput (Leaves)

Leaves Oils Distillation Plants for Cajeput (Leaves)

150000 INR/Ton

Product Details:

  • Product Type Leaves Oils Distillation Plants
  • General Use Essential Oil Extraction from Cajeput Leaves
  • Material Stainless Steel (Food Grade SS304/SS316)
  • Capacity 200-500 Kg per batch (customizable)
  • Type Batch Type Distillation Plant
  • Weight (kg) 2500-7000 Kg (depending on capacity)
  • Computerized No
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Leaves Oils Distillation Plants for Cajeput (Leaves) Price And Quantity

  • 1 Piece
  • 150000 INR/Ton

Leaves Oils Distillation Plants for Cajeput (Leaves) Product Specifications

  • Leaves Oils Distillation Plants
  • 4000x1800x2900 mm (varies per model)
  • Manual / PLC based Control Panel (optional)
  • Batch Type Distillation Plant
  • 220V/380V/440V, 50-60 Hz
  • 200-500 Kg per batch (customizable)
  • Corrosion Resistance, Robust Construction, Low Maintenance
  • No
  • Metallic/Silver
  • Semi-Automatic / Optional Fully Automatic
  • 2500-7000 Kg (depending on capacity)
  • Essential Oil Extraction from Cajeput Leaves
  • Stainless Steel (Food Grade SS304/SS316)
  • Heavy Duty, 3 Phase, 2-5 HP (capacity specific)
  • Bottom Discharge (manual/auto option)
  • 100C-120C (typical for cajeput oil)
  • 1-2 Operators per batch
  • Steam Distillation
  • Pressure Relief Valves, Temperature Sensor, Insulated Chambers
  • Cajeput (Melaleuca cajuputi) Leaves, and suitable for other medicinal plant leaves/extraction
  • Varies, typically 0.5% to 1.5% yield from fresh leaves
  • Wood Fired/Steam Boiler/Electrical (customizable as per client requirement)
  • Skid Mounted for Easy Installation and Mobility
  • Shell & Tube Water-Cooled Condenser
  • Included
  • Up to 100 mm

Product Description

Product Description:
Mechotech LLP presents a high-efficiency Leaves Oil Distillation Plant specifically designed for extracting essential oil from Cajeput (Melaleuca cajuputi) leaves. Cajeput oil is widely used in aromatherapy, medicinal formulations, perfumery, and personal care products for its antiseptic, soothing, and aromatic properties. Our advanced steam distillation system ensures maximum oil recovery while preserving the natural fragrance, purity, and therapeutic benefits of the leaves, making it ideal for commercial-scale production.

Key Features:

  • Optimized for Cajeput leaves essential oil extraction
  • High-efficiency steam distillation for superior yield
  • Durable SS304 / SS316 stainless steel construction
  • Uniform steam distribution for consistent extraction
  • Semi-automatic and fully automatic operation options
  • Energy-efficient and low maintenance design
  • Corrosion-resistant and long service life

Applications:

  • Cajeput essential oil production
  • Ayurvedic and herbal medicine manufacturing
  • Aromatherapy and wellness products
  • Perfumery and fragrance industry
  • Cosmetic and personal care formulations

Technical Specifications:

  • Capacity: 100 kg to 2000 kg per batch (customizable)
  • Material: SS304 / SS316 stainless steel
  • Heating Source: Steam Boiler / Thermic Fluid Heater
  • Distillation Method: Steam Distillation
  • Operation Mode: Batch type
  • Condenser: Shell & Tube type
  • Oil Separator: Florentine separator

Process Overview:
Fresh or dried Cajeput leaves are loaded into the distillation vessel. Steam passes through the leaves, vaporizing the essential oils. The vapor is then condensed and separated into pure oil and hydrosol using a Florentine separator, ensuring high-purity output suitable for aromatherapy, perfumery, and cosmetic applications.

Why Choose Mechotech LLP?

  • Expertise in leaves and herbal essential oil distillation systems
  • Custom-designed solutions for various herbal raw materials
  • Reliable, high-performance machinery with consistent output
  • Strong after-sales support and service network
  • Competitive pricing with industrial-grade standards


Customizable and Efficient Extraction Solution

Our distillation plants are designed for versatility, offering customizable capacities and heating sources to meet diverse client requirements. The system ensures efficient oil extraction from cajeput and other medicinal leaves using an optimized steam distillation process. With robust stainless-steel construction and corrosion-resistant features, it promises longevity and safe operations in demanding production environments.


User-Friendly and Safe Operation

Packed with advanced safety features such as pressure relief valves and temperature sensors, the plant ensures a secure working environment. Skid mounted construction allows for quick installation and mobility, while manual or optional automatic residue discharge simplifies post-process handling. With the requirement of just 1-2 operators per batch, the system streamlines your essential oil production with minimal labor input.


Flexible Applications Across Industries

While optimized for Cajeput leaves, our distillation plants are versatile enough for a wide range of medicinal and essential oil-bearing plant materials. Common applications include pharmaceutical production, aromatherapy oils, and natural extracts for cosmetics. The batch-type design and customizable controls make it suitable for exporters, importers, manufacturers, and service providers across India and beyond.

FAQ's of Leaves Oils Distillation Plants for Cajeput (Leaves):


Q: How does the steam distillation process work in this plant for cajeput oil extraction?

A: Steam distillation involves passing heated steam through cajeput leaves, causing the essential oils to vaporize. These vapors are then condensed in a shell & tube water-cooled condenser, separating the oil from water. The process operates optimally at 100C-120C to ensure maximum oil yield without degrading the quality.

Q: What raw material size and batch capacity can the distillation plant handle?

A: The plant is engineered to process fresh cajeput leaves with a feed material size up to 100 mm. Depending on model selection, it offers customizable batch capacities from 200 to 500 kg, making it easily adaptable to your production needs.

Q: When is the residue discharged, and how is it managed?

A: After each distillation cycle, the residue is discharged from the bottom of the distillation chamber. Depending on your plant setup, this can be done manually or via an automatic system, facilitating easy and safe removal of spent material.

Q: Where can the distillation plant be installed, and is it easy to relocate?

A: The plant is skid mounted, ensuring simple and fast installation on-site without extensive civil work. This design also allows the system to be easily relocated within or between facilities, providing flexibility for changing operations.

Q: What are the benefits of using a customizable heating source?

A: Customers can choose between wood-fired, steam boiler, or electrical heating, based on resource availability, cost, and operational preferences. This flexibility ensures energy efficiency and optimized operational costs for different production environments.

Q: How many operators are needed for safe and efficient plant operation?

A: Each batch requires just 1-2 operators, thanks to user-friendly controls and integrated safety features. The level of automation-manual, semi-automatic, or fully automatic-is customizable to suit operator skill levels and desired production flow.

Q: What makes this plant a robust and low-maintenance solution?

A: Manufactured from food-grade SS304/SS316, the plant exhibits exceptional corrosion resistance and structural durability. Its design emphasizes easy cleaning, minimal maintenance, and long operational life, reducing downtime and overall operating costs.

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